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Among the main operations are manufacture of injection moulds, moulds for non-ferrous metals and rubber, stamps, dies and hot boxes for the foundry industry. The department has a team of design and technological engineers responsible for employs I-DEAS and SDRC, Solid Works 2004 SP03, AutoCAD 2000 softawre and has access to Internet. Standardized products from HASCO, EOC-NORMALIEN and D-M-E are used in the designing of injection moulds, stamps and dies. The tools are made from high-alloy steels purchased from the local or international market. The following grades of steel are generally used: • Structural:1.1730, 1.2311, 1.2312, 1.2164, 1.2764, У8А, У10А, 40Х, 9ХС, ШХ15 • High-alloy:1.2767, 1.2343, 1.2344, 1.2379, 1.2738. The manufacturing team has heavy-duty specialized machines for tool manufacture There are two MAHO milling machines, one DECKEL with CNC and 3-D mode, universal tool milling machines, lathes, belt and circular grinders. Among the narrowly specialized machines are a spark erosion and a wire erosion machines from MAKINO, one coordinate boring machine MIKROMAT-9B and a coordinate grinding machine from HAUSER. The engineers and machine operators in this department are highly qualified and have experience of many years in tool manufacturing. In terms of complexity and size of tools our tool shop has facilities to manufacture within the following ranges: • Dies – of medium complexity с surface overall sized up to 800 mm. • Injection moulds – of complex configuration, with multiside openings and hot-channel moulding systems, of sizes up to 800 mm. • Stamps for hot forging and hot boxes of sizes up to 800 mm.
See pictures of: » Erosion machines from MAKINO 1 | 2 » Milling machine DECKEL
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